BOAT DEK CLASSIC - INTRODUCING NUTEAK MARINE DECKING
Discover NUteak Synthetic Decking: the ultimate teak decking alternative for unparalleled versatility and durability. Ideal for various surfaces including fiberglass, steel, and wood, NUteak offers a seamless solution that retains the classic 50mm plank and caulking appearance.
NUteak's non-porous composition ensures superior resistance to water, oil, and dirt, making it remarkably stain-resistant and low-maintenance. Bid farewell to the hassle of oiling, varnishing, sanding, or scraping—NUteak requires minimal upkeep, with simple cleaning achievable using just soap and water. Plus, unlike traditional teak, it's compatible with pressure washing for added convenience.
With colorfast pigmenting and authentic graining, NUteak replicates the natural beauty of teak while each strip features its own caulking edge for a flawless finish. Engineered with UV stabilization and coloration throughout its thickness, NUteak promises enduring beauty that lasts for years to come.
Transform your marine environment with NUteak Synthetic Decking—an innovative solution that combines timeless aesthetics with modern functionality. Experience the unmatched quality and reliability of NUteak for a deck that stands the test of time.
BENEFITS OF NUTEAK & PRODUCT SPECIFICATIONS
- Virtually maintenance free
- Costs less than teak
- Fully UV stabilized
- Superb non-slip qualities
- Can be pressure washed
- Anti-fungal
- Easy to install
- Repairable
NUTEAK DOUBLE PLANK COLOUR OPTIONS
TEAK BLACK
TEAK WHITE
TEAK GREY
NUTEAK SINGLE/MARGIN PLANK COLOUR OPTIONS
TEAK BLACK
TEAK WHITE
TEAK GREY
NUTEAK KINGPLANK COLOUR OPTIONS
TEAK
GREY
FABRICATING NUTEAK
A NEW STANDARD IN SYNTHETIC TEAK DECKING
To start your Nuteak installation process, begin by unpacking and unrolling the material, taking into account the air temperature. Allow the material to acclimatize on a clean, dry surface for 30 minutes to 24 hours, depending on the temperature. This ensures that any warping from being rolled up will have naturally resolved, preparing the material for installation.
YOU WILL NEED
- Nuteak material, Double, Margin & King Planks in quantities as required by your application and design.
- PVC welding rod matching the color of your nautical line
- PVC welding gun
- Razor Knife
- Heat resistant gloves
- Mask
- Safety glasses
- Sanding block with 40 and 60 grit paper
- Pen or pencil
STEPS TO FABRICATING A NUTEAK PANEL
Lay out the template on a large enough flat working surface. If the template is transparent look for text to ensure that the template is not up-side-down. Find the center line and decide if you want a plank or a nautical line in the center.
Line up the center line with your nautical line and cut your sections of double plank until you have enough to cover the template. Leave a small amount of sacrificial material on each side as a safety. If you will be adding margins remember to deduct 55mm from the template outline so as not to have too much waisted material.
Use a straight edge to ensure the lines are straight and start gluing the strips of double plank together with MAST adhesive. Apply a thin layer of glue and hold for 2-12 seconds in 10cm - 20cm increments.
Once the material is bonded line up the template and trace and cut the outline or the margin line if applicable. If you will be adding margins at this point flip the material and cut or rout a 2mm deep 2mm wide groove on the bottom edge before flipping the deck back over and using the MAST adhesive to attach any margins or king plank sections (top weld if necessary). (This step is optional for for small DIY Projects)
Flip your deck over and weld all glued seams, then remove excess welding rod with a blade. Sand if necessary to ensure the bottom of the deck is flush with no protruding welding rod material. (This step is optional for small DIY projects)
Use the sandpaper to round cut edges and remove any imperfections. (Always sand in the direction of the grain.)
WELDING
Practice beforehand to ensure familiarity with your welding gun. Hold the gun at an angle that heats both the rod and the material it is bonding with. If a black crust forms or the material melts or warps, the gun is set too hot or you are welding too slowly. If the rod does not have a strong bond, the gun is not hot enough or you are welding too fast. The weld is usually perfect when you see a small bulge of liquid plastic on either side of the rod where it meets the material.
SAFETY
- Always wear safety glasses, gloves, and a mask when welding synthetic teak.
- Make sure the work area is well-ventilated.
- Keep flammable materials away from the welding area.
- Don't touch the molten plastic. It can be hot enough to cause burns.